螺杆空压机改装变频器需要技术要求吗?
有没有技术参数什么的
推荐回答(5个)
螺杆空压机改装变频器需要技术要求。
普通的空压机改造为变频型,能够降低运营的成本、还可以延长机械的寿命。普通空压机的电机不允许频繁启动,导致在用气量少的时候电机仍然要空载运行,浪费电能。经常卸载和加载导致整个气网压力经常变化,不能保持恒定的工作压力。
那么改装变频器后,空压机从低频起动,它的起动加速时间可以调整,从而减少起动时对压缩机的电器部件和机械部件所造成的冲击,增强系统的可靠性,使压缩机的使用寿命延长。此外,变频控制能够减少机组起动时电流波动,这一波动电流会影响电网和其它设备的用电,变频器能够有效的将起动电流的峰值减少到最低程度。变频器频器控制压缩机与传统控制的压缩机比较,能源节约是最有实际意义的,根据用气量需求来供给的压缩机工况是经济的运行状态。提高压力控制精度,使压缩机的空气压力输出与用户空气系统所需的气量相匹配。变频控制压缩机的输出气量随着电机转速的改变而改变,有效地提高了工况的质量。
将设定工频50HZ空载运行改为变频30HZ空载运行以达到节能的目的。 那么我们对工频50HZ空载运行改为变频30HZ空载运行节能后的节能分析(变频器工作方式恒压频比)。当电机由工频50HZ空载运行改为变频30HZ空载运行后,定子绕组所承受的相电压U=U×f设÷f工=228V,电压的平方正比于电机输出力矩,故工频50HZ空载运行改为变频20HZ空载运行后电机输出力矩变成接近原来的1/3。
普通的空压机改造为变频型,能够降低运营的成本、还可以延长机械的寿命。普通空压机的电机不允许频繁启动,导致在用气量少的时候电机仍然要空载运行,浪费电能。经常卸载和加载导致整个气网压力经常变化,不能保持恒定的工作压力。
那么改装变频器后,空压机从低频起动,它的起动加速时间可以调整,从而减少起动时对压缩机的电器部件和机械部件所造成的冲击,增强系统的可靠性,使压缩机的使用寿命延长。此外,变频控制能够减少机组起动时电流波动,这一波动电流会影响电网和其它设备的用电,变频器能够有效的将起动电流的峰值减少到最低程度。变频器频器控制压缩机与传统控制的压缩机比较,能源节约是最有实际意义的,根据用气量需求来供给的压缩机工况是经济的运行状态。提高压力控制精度,使压缩机的空气压力输出与用户空气系统所需的气量相匹配。变频控制压缩机的输出气量随着电机转速的改变而改变,有效地提高了工况的质量。
将设定工频50HZ空载运行改为变频30HZ空载运行以达到节能的目的。 那么我们对工频50HZ空载运行改为变频30HZ空载运行节能后的节能分析(变频器工作方式恒压频比)。当电机由工频50HZ空载运行改为变频30HZ空载运行后,定子绕组所承受的相电压U=U×f设÷f工=228V,电压的平方正比于电机输出力矩,故工频50HZ空载运行改为变频20HZ空载运行后电机输出力矩变成接近原来的1/3。
变频空载功率损耗P30可按以下公式计算来自:http://www.whskl.com/News/132.html
U—电源电压,取380V(工作电压);
P50= √3×U×I×COSφ÷η η—电机效率,取0.872(经验值);
=1.732×380×90×0.88÷0.872 I—空载电流,取90A(实测值);
=600000W COSφ—功率因数,取0.88经验值);
=60KW
通过关系式n(转速)=60f(频率)/p(电机旋转磁场的极对数)
P(功率)= M(转距)×n(转速)n=60f/p P50=P30
n30=60×f30×(60×f50/ n50) P= M×n
P30= M20×n20 M20为20HZ时输出力矩;
= M50÷3×n20 n50—电机工频转数为2950rpm(电机铭牌标称);
= M50÷3×60×f30×(60×f50/ n50) n20为20HZ电机转数;
= (P50 /2950)÷3 ×60×f30×(60×f50/ n50) M50为50HZ工频时输出力矩;
代入数据: P20—20HZ时输出空载功率;
=(60000 /2950)÷3 ×60×30×(60×50/ 2950)
=12410W
通过以上计算,工频50HZ空载运行改为变频30HZ空载运行能节约
P50- P30=600000W -12410W =47590W=47.59KW
年节约空载损耗W。(年总运行时间取 8000小时)
W=(P50- P30)×年总运行时间×空载率
= 47.59KW×8000×0.17
=64722.4Wh
冒然的改变频大多实际案例是失败的,因为这涉及到一般非变频电机的缘故,工频电机在非正常频率下出力不稳定还费电减短机组寿命,频繁启动可以想办法改下加卸载压力参数,增加后端储气压力罐,或技术改进进气阀等方案
有多大意义,升不了多少电,和真正的变频空压机节能高达46%差的太远了,我劝你还是别改,一年省电电费都不够变频器的改造费用,我的好几个客户让我改,试了一台就不改了,全换机器了,如果一天24小时用,一年就可以收获真正变频空压机的成本,你了解一下再下决心呗
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