热室压铸机不能开模或打不开模具有哪些原因如何解决?

2025-04-08 04:05:56
推荐回答(1个)
回答1:

答:分析:不能开模,在排除开模相关条件破坏引起的故障原因后,应重点考虑是否由于调模不当、锁模过紧、锁模时间过长、模温等因素影响。由于模具的厚薄不一样,采用机铰锁模的压铸机都由调模机构来调整容模空间,先调整容模空间,后调整锁模力。当机铰几乎伸直(α>0)时,模具刚好合拢,此时锁模力为零;进一步锁模,当机铰完全伸直(α=0)时,产生最大锁模力,并自锁。经过锁模油缸,机铰作用将模具压缩E ,同时哥林柱(拉杆)被拉长F(两者应在其弹性范围内) 。此时如果锁模过紧、锁模时间过长,机铰处的润滑油被挤出,在锁模产生的静压力及无润滑的干摩擦状态下,开模一段的速度及压力往往不足以打开模具。另一方面,当模具升温膨胀后,热膨胀的变形量导致了锁模力的额外增加,从而产生了开模困难的故障。 排除方法:①检查排除开模相关条件引起的故障。②加大开模一段压力及速度,润滑后,重新在手动状态下开模。③在系统额定压力内调高系统压力,手动状态下打开模具后,恢复原系统压力及各相应参数。④调模是在无负荷状态下进行的,上述两种方法未奏效时,唯有松开头板前哥林柱螺母,松开模具后重新安装螺母,调整动、定板间平行度。不要试图用调模机构在锁模状态下强行开模,否则会导致锁模机构无谓损坏,如:断链条、损坏链轮,甚至损坏调模马达。⑤严格按照调模步骤调整容模空间及锁模力大小,当装模试啤一段时间, 模具升温膨胀,锁模力增大后,注意及时调整容模量,使锁模力回到原来的值,避免开模故障。⑥减少锁模停机时间,停机前切记将模具打开,万勿在锁紧模具的情况下停机。

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