钛铁矿选矿及工艺流程
钛铁矿选矿及工艺流程,怎么选法?
推荐回答(3个)
一、钛铁矿重选工艺
重选法适用于粗粒级浸染和细粒级集合浸染的钛铁矿,进行粗碎和中碎后,可通过重选设备,如螺旋溜槽、摇床等,抛弃大量脉石和脱泥。
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重选摇床
二、钛铁矿磁选工艺
钛铁矿属于弱磁性矿物,其比磁比化系数和密度均高于脉石矿物,对于同样粒度的矿物而言,其具有比脉石矿物大得多的体积磁化强度。这样,在一定场强(电场强弱和方向)下磁选时,钛铁矿中的脉石矿物和一部分细粒含铁硅酸盐矿物很容易被抛入尾矿中,通过强磁选可有效分离钛铁矿与脉石矿物,达到富集钛金属并能处理重选难富集的钛铁矿的目的,常用于精选、抛尾等环节。
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三、钛铁矿浮选工艺
浮选作为一种分选精度高、分选效果好的分选方法,主要用于原生钛矿精选环节或细粒级钛铁矿的选别环节,包括常规浮选、絮凝浮选、团聚浮选等。
1、钛铁矿常规浮选工艺
常用的捕收剂有油酸及其皂类、氧化石蜡皂、塔尔油以及新型捕收剂,如TAO、R-2、H1717、ZY、RST、TOB等。其中,油酸及其皂类是常用号的钛铁矿捕收剂,技术成熟可靠,通过升温、增加氧气含量或添加乳化剂等方式能提高其捕收性能,缺点是耗药量较大、选择性差。氧化石蜡皂是石蜡经氧化-皂化的产品,来源广、成本低,可替代油酸,常温下需乳化提升其捕收效果,精矿品味低、品位不稳定。
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钛铁矿浮选机
2、钛铁矿絮凝浮选工艺
絮凝浮选主要有选择性絮凝法和疏水性絮凝法。选择性絮凝是从两种或多种矿物的分散体系中使一种矿物凝聚和絮凝的方法。疏水性絮凝是指悬浮于水中的疏水性颗粒,由于相互之间的疏水作用而互相吸引凝成团的现象,疏水性絮团是通过添加捕收剂和中性油在高速搅拌下实现的。钛铁矿絮凝浮选是通过添加聚丙烯酰胺等絮凝剂选择性絮凝微细粒钛铁矿,使其形成絮团后浮选技术。
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3、钛铁矿团聚浮选工艺
钛铁矿团聚浮选是通过捕收剂吸附在钛铁矿表面使之疏水,借助液桥的毛细引力使矿粒聚团得以整体上浮分选的技术。团聚浮选过程中强烈的搅拌十分重要,强搅拌可赋予颗粒更多能量,克服矿粒间能垒,使矿粒表面疏水而引发絮凝成团,最终达成钛铁矿选矿的目的。
四、钛铁矿电选法
电选法主要是处理经重选、磁选产出的含有钛辉石等非导电杂质的粗精矿,广泛用于精选环节,电选法对钛铁矿粒度有要求,下限为0.04mm,电选前需进行加温、辐射照射等预处理,这是为保证电选过程的正常进行,避免不必要情况的出现,提高选矿技术效率。
五、钛铁矿联合选矿工艺
采用联合方法往往较单一方法的回收效果更好,主要方法有磁选-浮选、重选-浮选、磁选-重选、重选-磁选-浮选-电选等。
磁选-浮选联合工艺:钛铁矿微细粒级的回收方法一直是其重点和难点,浮选基本可实现-0.02mm粒级钛铁矿的回收,但大量的石英等脉石会影响浮选指标,对此可用强磁预抛尾改善浮选环境。
重选-浮选联合工艺:是通过螺旋溜槽、摇床等重选设备进行粗选、精选,获得合格的粗精矿,再经浮选脱硫,最终可获得钛精矿和硫精矿,实现矿产资源的综合利用。
磁选-重选联合工艺:砂钛矿虽然通过简单重选或磁选即可富集,但磁选-重选联合法可获得更好指标,同时降低成本。
重选-磁选-浮选-电选联合法:可对原矿中脉石以钛辉石、斜长石为主,同时含有硫化矿物的矿石进行重选抛除斜长石,浮选脱硫,电选去除钛辉石。
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总之,钛铁矿的选矿方法的选择首要取决于物料的性质。由于钛矿物比重相对于非金属脉石矿物大,可用重选做预处理或粗选抛尾,也可对脉石矿物比重较小的钛铁矿进行富集作业。
而磁选法则广泛应用于除铁作业以提高钛铁矿的精矿品位。电选法多用于其它工艺选出的钛精矿中含有各种非导电矿物时的提纯作业。
浮选则较为适宜原生钛铁矿细粒矿石的选矿作业。联合选矿法则根据钛铁矿的矿石性质可充分发挥各选矿方法的优势,从而保证理想的选矿指标和经济效益。
钛铁矿选矿工艺主要有两种即:“重选—强磁选—浮选”和“重选—强磁选—电选(选别前除硫)”,在选矿过程中要严格按照分粒级入选,并采取不同工艺流程。
钛铁矿选矿工艺依据矿床类型不同有较大差别,原生钛铁矿中钛铁矿多以钒钛磁铁矿类型存在,该类矿石中的钛大部分以独立钛铁矿形式存在,少量以钛磁铁矿形式与磁铁矿共生,较难分离,另含有不定量的金红石等其它钛矿物。一般来讲,原生钛铁矿精矿品位很难超过48%,而砂矿类型特别是伟晶岩风化成的海砂型钛铁矿能选出品位超过50%的钛精矿。
在铁矿石选矿工艺中,基本上可以分为采矿、粗碎、细碎、粗选、磨矿、精选这些流程。对于不同的铁矿类型,具有不同的选矿特性。但是基本上大的选矿流程都是相似的。以磁铁矿选矿工艺流程、褐铁矿选矿工艺流程、钛铁矿选矿工艺流程为例,基本的选矿流程都是一致的。
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