塑料制件产生尺寸误差的原因有哪些

2025-03-25 01:34:37
推荐回答(3个)
回答1:

塑料制件产生尺寸误差的原因有哪些
成形收缩的形式成形收缩主要表现在下列几方面:

(1)塑件的线尺寸收缩由于热胀冷缩,塑件脱模时的弹性恢复、塑性变形等原因导致塑件脱模冷却到室温后其尺寸缩小,为此型腔设计时必须考虑予以补偿。

(2)收缩方向性成形时分子按方向排列,使塑件呈现各向异性,沿料流方向(即平行方向)则收缩大、强度高,与料流直角方向(即垂直方向)则收缩小、强度低。另外,成形时由于塑件各部位密度及填料分布不匀,故使收缩也不匀。产生收缩差使塑件易发生翘曲、变形、裂纹,尤其在挤塑及注射成形时则方向性更为明显。因此,模具设计时应考虑收缩方向性按塑件形状、流料方向选取收缩率为宜。

(3)后收缩塑件成形时,由于受成形压力、剪切应力、各向异性、密度不匀、填料分布不匀、模温不匀、硬化不匀、塑性变形等因素的影响,引起一系列应力的作用,在粘流态时不能全部消失,故塑件在应力状态下成形时存在残余应力。当脱模后由于应力趋向平衡及贮存条件的影响,使残余应力发生变化而使塑件发生再收缩称为后收缩。一般塑件在脱模后10小时内变化最大,24小时后基本定型,但最后稳定要经30-60天。通常热塑性塑料的后收缩比热固性大,挤塑及注射成形的比压塑成形的大。

(4)后处理收缩有时塑件按性能及工艺要求,成形后需进行热处理,处理后也会导致塑件尺寸发生变化。故模具设计时对高精度塑件则应考虑后收缩及后处理收缩的误差并予以补偿。

回答2:

壁厚不均匀 原料收缩没放准确 加工精密度不够

回答3:

正确答案

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