加工中心在加工模具都该注意些什么

2025-04-08 08:53:55
推荐回答(1个)
回答1:

1、球头铣刀在铣削曲面时,其刀尖处的切削速度很低,如果用球刀垂直于被加工面铣削比较平缓的曲面时,球刀刀尖切出的表面质量比较差,所以应适当地提高主轴转速,另外还应避免用刀尖切削。
2、避免垂直下刀。平底圆柱铣刀有两种,一种是端面有顶尖孔,其端刃不过中心。另一种是端面无顶尖孔,端刃相连且过中心。在铣削曲面时,有顶尖孔的端铣刀绝对不能像钻头似的向下垂直进刀,除非预先钻有工艺孔。否则会把铣刀顶断。如果用无顶尖孔的端刀时可以垂直向下进刀,但由于刀刃角度太小,轴向力很大,所以也应尽量避免。
最好的办法是向斜下方进刀,进到一定深度后再用侧刃横向切削。在铣削凹槽面时,可以预钻出工艺孔以便下刀。用球头铣刀垂直进刀的效果虽然比平底的端铣刀要好,但也因轴向力过大、影响切削效果的缘故,最好不使用这种下刀方式。
3、铣削曲面零件中,如果发现零件材料热处理不好、有裂纹、组织不均匀等现象时,应及时停止加工,以免浪费工时。
4、在铣削模具型腔比较复杂的曲面时,一般需要较长的周期,因此,在每次开机铣削前应对机床、夹具、刀具进行适当的检查,以免在中途发生故障,影响加工精度,甚至造成废品。
5、在模具型腔铣削时,应根据加工表面的粗糙度适当掌握修锉余量。对于铣削比较困难的部位,如果加工表面粗糙度较差,应适当多留些修锉余量;而对于平面、直角沟槽等容易加工的部位,应尽量降低加工表面粗糙度值,减少修锉工作量,避免因大面积修锉而影响型腔曲面的精度。

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